ECE R67 PDF

Well, if your buying a gas bottle from GAS IT then R67 and its rules and regulations don't apply to you as your just fitting a GAS IT gas bottle that's approved to the same specification as your current exchange type gas bottle, but ours are just refillable by you and not the company you exchange them with. So simply put even though we stock R67 certified gas cylinders, and have done for over 20 years, we just won't sell R67 gas bottles to you and we only sell them to OEM's who can satisfy the R67 regulation install needs when building our GAS IT R67 gas bottles into their new vehicles. It's no safer or even worse than your normal gas bottle it's just how the seller of the gas bottle or gas cylinders gets its product certified at the point of manufacture. The major difference is that if you certify your gas cylinder R67 then you have to carry out the installation and fitment to the R67 regulations dictate. So how does buying a R67 gas cylinder affect you?

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Approval of specific equipment of motor vehicles using liquefied petroleum gases in their propulsion system; II. Approval of a vehicle fitted with specific equipment for the use of liquefied petroleum gases in its propulsion system with regard to the installation of such equipment. OJ L 72, LPG components for use in vehicles shall be classified with regard to the maximum operating pressure and function, according to Figure 1. A component can consist of several parts, each part classified in his own class with regard to maximum operating pressure and function.

Classification with regard to maximum operating pressure and function. If a mono-fuel vehicle is out of fuel the engine can be operated by means of a service fuel container which can be coupled to the service coupling;.

The application for approval of specific equipment shall be submitted by the holder of the trade name or mark or by his duly accredited representative. It shall be accompanied by the undermentioned documents in triplicate and by the following particulars:. At the request of the technical service responsible for conducting approval tests, samples of the specific equipment shall be provided. All components submitted for approval shall bear the trade name or mark of the manufacturer and the type; and for non-metallic components also the manufacturing month and year; this marking shall be clearly legible and indelible.

Every container shall also bear a marking plate, welded to it, with the following data clearly legible and indelible:. An approval number shall be assigned to each type of equipment approved. The same Contracting Party shall not assign this alphanumeric code to another type of equipment. The specific equipment of vehicles using LPG in their propulsion system shall function in a correct and safe way.

The materials of the equipment which are in contact with LPG shall be compatible with it. Those parts of equipment whose correct and safe functioning is liable to be influenced by LPG, high pressure or vibrations has to be submitted to relevant test procedures described in the annexes of this Regulation. The installation of LPG-equipment approved by this regulation shall comply with relevant electromagnetic compatibility E. C requirements according to Regulation No 10, 02 series of amendments, or equivalent.

Provisions regarding accessories fitted to the container. The container shall be equipped with the following accessories, which may be either separate or combined multivalve s :. The container shall be equipped with a pressure relief device PRD.

Devices or functions may be approved as PRD being:. Any other equivalent technical solution, provided that it ensures the same degree of performance. The other components, which are shown in Table 1, shall be type approved pursuant to the provisions laid down in the annexes which can be determined from the table.

The connection between the float and the closing unit of the 80 per cent stop valve shall not be deformed under normal conditions of use. The valve must be tested with all the containers on which it is intended to be fitted or the manufacturer must declare by calculation for which container types this valve is suitable.

The device shall bear a permanent marking, indicating the container-type for which it has been designed, diameter and angle, and if applicable mounting indication. Electrical operated devices containing LPG shall, in order to prevent in case of fracture of the component electric sparks on the surface of fracture:. The electrical connections inside the boot and passengers compartment shall comply with insulation class IP 40 according to IEC The power of the fuel pump shall be switched off when the electronic control unit becomes defective or loses power.

A component consisting of both high pressure and low pressure parts shall be so designed to prevent a pressure build up in the low pressure part above 2,25 times the maximum working pressure for which it has been tested. Venting to the motor compartment or outside of the vehicle is not allowed. This can be realized by switching off the pump or by recirculating to the container. The pressure relief valve shall be mounted inside the container or on the container, in the area where the fuel is in gaseous state.

The flow capacity of the pressure relief valve, determined with compressed air at a pressure which is 20 per cent higher than the normal operating-pressure must be at least. The pressure relief device fuse shall be designed to have, when opened, a flow capacity of:. The pressure relief device shall be mounted on the container in the gaseous zone.

The pressure relief device shall be fitted to the container in such a manner that it can discharge into the gas tight housing, when its presence is prescribed. At minimum fuel level whereby the engine is still operating the heat build-up by the fuel pump s should never cause the pressure relief valve to open.

The filling unit shall be equipped with at least one soft-seated non-return valve, and it shall not be dismountable by design. The outside filling unit is connected to the container by a hose or pipe. The device to verify the level of liquid in the container shall be of an indirect type for example magnetic between the inside and outside of the container. Provisions regarding the remotely controlled service valve with excess flow valve.

The service valve shall not, at the shut-off position, allow an internal leak rate in the flow direction. There may be leak in the back flow direction. The excess flow valve shall be designed with a bypass to allow for equalization of pressures. Every modification of a type of LPG equipment shall be notified to the administrative department which granted the type approval. The department may then either:. The competent authority issuing the extension of approval shall assign a series number to each communication form drawn up for such an extension.

The authority which has granted type approval may at any time verify the conformity control methods applied in each production facility. The normal frequency of these verifications shall be once every year. As from the official date of entry into force of the 01 series of amendments to this Regulation, no Contracting Party applying this Regulation shall refuse to grant ECE approval under this Regulation as amended by the 01 series of amendments.

As from 3 months after the official date of entry into force of the 01 series of amendments to this Regulation, Contracting Parties applying this Regulation shall grant ECE approvals only if the type of component to be approved meets the requirements of this Regulation as amended by the 01 series of amendments. No Contracting Party applying this Regulation shall refuse a type of component approved to the 01 series of amendments to this Regulation.

Until 12 months after the date of entry into force of the 01 series of amendments to this Regulation, no Contracting Party applying this Regulation shall refuse a type of component approved to this Regulation in its original form.

Upon the expiration of a period of 12 months after the date of entry into force of the 01 series of amendments, Contracting Parties applying this Regulation may refuse the sale of a type of component which does not meet the requirements of the 01 series of amendments to this Regulation, unless the component is intended as a replacement for fitting on vehicles in use.

If the holder of the approval completely ceases to manufacture a type of equipment approved in accordance with this Regulation, he shall so inform the authority which granted the approval. The Parties to the Agreement applying this Regulation shall communicate to the United Nations Secretariat the names and addresses of the technical services responsible for conducting approval tests and of the administrative departments which grant approval and to which forms certifying approval or extension or refusal or withdrawal of approval, issued in other countries, are to be sent.

The application for approval of a vehicle type with regard to the installation of specific equipment for the use of liquefied petroleum gases in its propulsion system shall be submitted by the vehicle manufacturer or by his duly accredited representative.

A vehicle representative of the vehicle type to be approved, shall be submitted to the technical service conducting the approval tests. An approval number shall be assigned to each type of vehicle approved. Its first two digits shall indicate the series of amendments incorporating the most recent major technical amendments made to the Regulation at the time of issue of the approval.

The LPG equipment as installed in the vehicle shall function in such a manner that the maximum operating pressure for which it has been designed and approved cannot be exceeded.

All parts of the system shall be type approved for individual parts pursuant to Part I of this Regulation. The LPG-system shall be installed such that is has the best possible protection against damage, such as damage due to moving vehicle components, collision, grit or due to the loading or unloading of the vehicle or the shifting of those loads. No appliances shall be connected to the LPG-system other than those strictly required for the proper operation of the engine of the motor vehicle.

The service coupling must be combined with a separate gas-tight non-return valve whereby it is only possible to operate the engine. An LPG-system shall contain at least the following components:. The system may also include the following components:. The fuel container shall be permanently installed in the vehicle and shall not be installed in the engine compartment. The fuel container shall be installed in the correct position, according to the instructions from the container manufacturer.

The fuel container shall be installed such that there is no metal to metal contact, other than at the permanent fixing points of the container.

The fuel container shall have permanent fixing points to secure it to the motor vehicle or the container shall be secured to the motor vehicle by a container frame and container straps. The fuel container s must be mounted and fixed so that the following accelerations can be absorbed without damage occurring when the containers are full:.

A calculation method can be used instead of practical testing if its equivalence can be demonstrated by the applicant for approval to the satisfaction of the technical service. If more than one LPG container is connected to a single delivery tube each container shall be fitted with a non-return valve installed downstream of the remotely controlled service valve and a tube pressure relief valve shall be installed in the delivery tube, downstream of the non-return valve.

An adequate filter system has to be placed upstream of the non-return valve s to prevent fouling of the non-return valve s. In that case the control of the remotely controlled service valves shall be constructed such that it is impossible for more than one remotely controlled valve to be open at any time. The overlap time to allow switching is limited to two minutes. Remotely controlled service valve with excess flow valve on the container.

The remotely controlled service valve with excess flow valve shall be installed directly on the fuel container, without any intervening fittings. The remotely controlled service valve with excess flow valve shall be controlled such that it is automatically closed when the engine is not running, irrespective of the position of the ignition switch, and shall remain closed as long as the engine is not running.

Spring-loaded pressure relief valve in the container. The spring-loaded pressure relief valve shall be installed in the fuel container in such a manner that it is connected to the vapour space and can discharge to the surrounding atmosphere.

The automatic filling level limiter shall be suitable for the fuel container it is fitted to and shall be installed in the appropriate position to ensure that the container cannot be filled to more than 80 per cent.

The level indicator shall be suitable for the fuel container it is fitted to and shall be installed in the appropriate position. The gas-tight housing shall be in open connection with the atmosphere, where necessary through a connecting hose and a lead-through.

The ventilation opening of the gas-tight housing shall point downwards at the point of exit from the motor vehicle. However, it shall not discharge into a wheel arch, nor shall it be aimed at a heat source such as the exhaust.

The connecting hose shall be secured in a proper way to the gas-tight housing and the lead-through to ensure that a gas-tight joint is formed. Gas tubes shall be made of seamless material: either copper or stainless steel or steel with corrosion-resistant coating.

If seamless copper is used the tube shall be protected by a rubber or plastic sleeve. Gas tubes, other than non-metallic gas tubes, shall be secured such that they shall not be subjected to vibration or stresses. Gas hoses and non-metallic gas tubes shall be secured such that they shall not be subjected to stresses.

At the fixing point the gas tube or hose shall be fitted with a protective material. At passages the gas tubes or hoses, whether or not fitted with a protective sleeve, shall be fitted with protective material.

Gas connections between the components of the LPG-system. Soldered or welded joints and bite-type compression joints are not permitted.

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What is R67 and how does it affect me?

Compressed natural gas CNG and liquefied petroleum gas LPG are the most viable alternative fuel options in today's society and the market for CNG vehicles is constantly growing. Our facility provides manufacturers diverse testing capabilities, such as those for external leakage or durability, to guarantee component type approval. In addition, our experts also perform Conformity of Production tests. To find out more about our services, please do not hesitate to contact us! Benefit from unique one-stop-shop services in Japan for the speedy certification of your components. Ensure that your products comply with the applicable technical standards guaranteeing approval.

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