AGMA 2004-B89 PDF

Any person who refers to an AGMA Technical Publication should be sure that the publication is the latest available from the Association on the subject matter. Topics included are definitions, selection guidelines, heat treatment, quality control, life considerations and a bibliography. The material selection includes ferrous, nonferrous and nonmetallic materials. Wrought, cast, and fabricated gear blanks are considered. The heat treatment section includes data on through hardened, flame hardened, induction hardened, carburized, carbonitrided, and nitrided gears.

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Any person who refers to an AGMA Technical Publication should be sure that the publication is the latest available from the Association on the subject matter. Topics included are definitions, selection guidelines, heat treatment, quality control, life considerations and a bibliography. The material selection includes ferrous, nonferrous and nonmetallic materials. Wrought, cast, and fabricated gear blanks are considered. The heat treatment section includes data on through hardened, flame hardened, induction hardened, carburized, carbonitrided, and nitrided gears.

Quenching, distortion, and shot peening are discussed. Quality control is discussed as related to gear blanks, process control, and metallurgical testing on the final products. It is intended to assist the designer, process engineer, manufacturer and heat treater in the selection and processing of materials for gearing. Data contained herein represents a consensus from metallurgical representatives of member companies of AGMA.

The first draft of AGMA Reprinting of AGMA Work continued on the Standard with numerous additional revised drafts within the Metallurgy and Materials Committee until it was balloted in Suggestions for the improvement of this standard will be welcome. Arnold Xtek, Inc. Vice Chairman: G. Wiskow Falk.

Milano Regal Beloit Corporation A. Shapiro Arrow Gear W. Shoulders Reliance Electric Deceased M. Starozhitsky Outboard Marine A.

Tipton Caterpillar D. Vukovich Eaton L. Witte General Motors. Abney Fairfield Manufacturing R. Andreini Earle M. Jorgensen E. Berndt C and M of Indiana J. Bonnet WesTech N. Burrell Metal Improvement Co. Cunningham Boeing P. Early, Jr. Gleason A. Giammarise General Electric J.

Horvath G. Chevrolet Muncie J. Bruce Kelly General Motors D. Mumford Alten Foundry G. Olson Cleveland J. Partridge Lufkin E. Rickt Auburn Gear H. Sanderow Supermet R. Schwettman Xtek, Inc. Smith Invincible Gear Y. Sueyoshi Tsubakimoto Chain M. Tanaka Nippon Gear R.

Vaglia Farrel Connecticut T. Winterrowd Cummins Engine. Bergquist Western Gear J. Black General Motors E. Carrigan Emerson Electric P. Cary Metal Finishing H. Craig Cummins Engine T. Glew Prager D. Heller Peerless Winsmith D. Hillman Westinghouse, Air Brake B. Hoffmann Dresser L. Houck Mack Trucks A. Lemanski Sikorsky. References and Information. Materials Selection Guidelines. Heat Treatment. Mechanical Properties. Grade and Heat Treatment. Dimensional Stability. Cost and Availability. Ferrous Gearing.

Copper Base Gearing. Other NonFerrous Materials. NonMetallic Materials. Through Hardening Processes. Flame and Induction Hardening. Other Heat Treatments. Shot Peening. Residual Stress Effects. Metallurgical Quality Control. Incoming Material Quality Control. Incoming Material Hardness Tests. Incoming Material Mechanical Tests. Heat Treat Process Control. Part Characteristics. Mechanical Property Test Bar Considerations.

Plastic Gear Materials. Case Hardenability of Carburizing Steels. Service Life Considerations. Typical Gear Materials Wrought Steel. Machinability of Common Gear Materials. Mechanical Properties of Ductile Iron. Chemical Analyses of Wrought Bronze Alloys.

Chemical Analyses of Cast Bronze Alloys. Mechanical Properties of Cast Bronze Alloys. Typical Design of Cast Steel Gears. Typical Distortion Characteristics of Carburized Gearing.

Shot Peening Intensity Control. Coil Shot Magnetic Particle Inspection. Ultrasonic Inspection Oscilloscope Screen. This Manual was developed to provide basic information and recommend sources of additional information pertaining to gear materials, their treatments, and other considerations related to the manufacture and use of gearing.

Metallurgical aspects of gearing as related to rating allowable sac and sat values are not included, but, are covered in AGMA rating standards.

Abbreviations are used in the references to specific documents in this Standard. The following documents contain provisions which, through reference in this Standard, constitute provisions of this document.

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ANSI-AGMA 2004-B89-Gear Materials and Heat Treatment Manual

The gearing application conditions, including allowable stresses, environment, component geometry, and component weight limitations, must be understood to select the proper gear material. Metallurgical aspects of gearing as related to rating allowable contact stress number and allowable bending stress number are not included, but are covered in AGMA rating standards. This information is intended to assist the designer, the process and manufacturing engineer, and the heat treater to effectively produce the gearing required for the application. Data contained herein represents a consensus from metallurgical representatives of member companies of AGMA. This standard has been updated to reflect current technology in the area of steel making and heat treatment, and edited to include cross references to relevant AGMA standards and information sheets.

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Provides information pertaining to engineering materials and material treatment used in gear manufacture. Includes definitions, selection guidelines, heat treatment, quality control, life considerations and a bibliography. Material selection includes ferrous, nonferrous and nonmetallic materials. Examines wrought, cast, and fabricated gear blanks. Includes heat treatment sections on through hardened, flame hardened, induction hardened, carburized, carbonitrided, and nitrided gears.

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